Quick-change system of tube mill

 ERW89 WELDED TUBE MILL WITH QUICK CHANGE SYSTEM

 10 sets of forming and szing cassete are provided

This tube mill will shipped to customer from Russia

Quick Change System (QCS) in a welded tube mill is a modular design feature that allows rapid switching between different tube sizes, profiles, or materials with minimal downtime. Here’s a breakdown of its key components, benefits, and implementation:

forming and sizing machine 拷贝 - 副本

 

Cassette of forming and sizing machine

1. Key Components of a Quick Change System

Tooling Sets:

  •  Pre-configured rolls (forming, welding, sizing) for specific tube diameters/thicknesses.
  • Standardized mounting interfaces (e.g., cassette-style roll assemblies).

Modular Mill Stands:

  • Hydraulic or pneumatic clamping systems for fast roll changes.
  • Quick-release bolts or auto-locking mechanisms.

Adjustable Guides & Mandrels:

  • Tool-less adjustment for seam alignment and weld bead control.

 

2. Benefits of QCS in Tube Mills

Reduced Changeover Time:

From hours to minutes (e.g., <15 minutes for diameter changes).

Increased Productivity:

Enables small-batch production without costly downtime.

Lower Labor Costs:

 Fewer operators needed for adjustments.

Improved Consistency:

Repeatable precision with preset configurations.

 

 

 


Post time: Apr-08-2025