Cold cutting saw
Production Description
COLD DISK SAW CUTTING MACHINE (HSS AND TCT BLADES)This cutting equipment is able to cut tubes with speed set up to 160 m/min and the tube length accuracy up to +-1.5mm. An automatic control system allows to optimize blade positioning according to the tube diameter and thickness,setting the speed of feeding and rotation of the blades. This system is able to optimize and increase the number of cuts.
The benefit
- Thank to milling cutting mode, the tube end without burr.
- The tube without distortion
- The accuracy of tube length up to 1.5mm
- Due to Low the blade wastage, the production cost is low.
- Due to low the rotating speed of blade, the safety performance is high.
Product Details
1.Feeding System
- Feeding model: servo motor + ball screw.
- Multi-stage speed feeding.
- Tooth load (single tooth feed) is controlled by controlling feeding speed curve. Thus the saw tooth performance can be effectively utilized and the service life of the saw blade can be prolonged.
- The round tube can be cut from any angle, and the square and rectangular tube is cut at a certain angle.
2.Clamping System
- 3 sets of clamp jig
- The clamp jig at the back of the saw blade can drive the cut pipe to move 5 mm slightly before back sawing to prevent the saw blade from being clamped.
- The tube is clamped by hydraulic, energy accumulator to maintain pressure stable.
3.Drive System
- Driving motor: servo motor: 15kW. (Brand: YASKAWA).
- A precise planetary reducer is provided with large transmission torque, low noise, high efficiency and free of maintenance.
- The drive is made by helical gears and helical racks. The helical gear has a large contact surface and carrying capacity. The meshing and disengaging of the helical gear and the rack is gradual, the contact noise is small, and the transmission effect is more stable.
- The THK Japan brand of linear guide rail is provided with heavy-duty slider, the whole guide rail is not spliced.
Advantages
- Cold commissioning will be performed before shipment
- lThe cold cutting saw was tailored-made as per the thickness and diameter of tube and speed of tube mill.
- Remote control function of cold cutting saw is provided ,the troubleshooting can be made by seller
- Beside the round tube ,square&rectangular profile ,the Oval tube L/T/Z profile,and other special shape tube can be cut by the cold cutting saw
Model List
|
Model NO. |
Steel pipe diameter (mm) |
Steel pipe thickness (mm) |
Max speed (m/min) |
|
Φ25 |
Φ6-Φ30 |
0.3-2.0 |
120 |
|
Φ32 |
Φ8-Φ38 |
0.3-2.0 |
120 |
|
Φ50 |
Φ20-Φ76 |
0.5-2.5 |
100 |
|
Φ76 |
Φ25-Φ76 |
0.8-3.0 |
100 |
|
Φ89 |
Φ25-Φ102 |
0.8-4.0 |
80 |
|
Φ114 |
Φ50-Φ114 |
1.0-5.0 |
60 |
|
Φ165 |
Φ89-Φ165 |
2.0-6.0 |
40 |
|
Φ219 |
Φ114-Φ219 |
3.0-8.0 |
30 |